Nigretta Falls Stairs and Viewing Platform

DM Composites delivered a complete FRP Design & Construct package, replacing ageing timber structures with a durable, low-maintenance solution engineered for steep, rocky terrain within a heritage-listed, environmentally sensitive reserve.

LOCATION

Nigretta Falls sits on the Wannon River in the Western District volcanic province, a spectacular setting of ancient volcanic rock, seasonal flows, and steep escarpments. It’s one of the region’s signature natural attractions, with established picnic areas, a descent to the river base, and a formal lookout—now renewed through this upgrade.

OUTCOME

DM Composites delivered a Design & Construct package in FRP (Fibre Reinforced Polymer): feature survey and geotech coordination, detailed design and certification, shop drawings and BOQ, off-site fabrication, site installation, QC/QA (ITPs, hold/witness points), and final as-built documentation. The new works replace the legacy timber structures with a durable, low-maintenance FRP solution designed specifically for steep, rocky terrain in a heritage and environmentally sensitive reserve.

CHALLENGES AND Solutions

1. Winter build in exposure

Construction occurred through cold, wet, and windy periods typical of the Southern Grampians. We front-loaded off-site fabrication; on site, we used short work fronts and weather windows to complete rock drilling and concrete placements, then fastened prefabricated FRP modules under fall-arrest protocols. 

2. Steep, rocky footing design

Irregular rock faces meant achieving both bearing capacity and anchor pull-out targets while threading through root zones. We combined resin-bonded anchors (where specified) and cast-in sockets with controlled grout to meet the geotech acceptance criteria without blow-outs into fractured seams. 

3. Legacy alignment, modern compliance. 

Retaining the spirit of the original route while meeting AS 1657 and AS 2156.2 geometry was a key constraint; our stair modelling balanced comfort ratios with platform spacing to deliver compliant risers/goings and clear landings that feel natural in the landscape. 

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